If a check of the
gaiters reveals that the rubber is starting to crack, split or perish, replace the gaiter.
A hole letting in water and dirt, or allowing lubricant to leak out, will cause rapid wear and will eventually ruin the rack — an expensive item.
Both gaiters should be renewed, even if only one is damaged.
You can do the job yourself on most cars fitted with
steering, but not on some old VW models such as the Passat, Golf, Scirocco, late model 1303 Beetle (others do not have racks) and Audi 80 and 100.
These have gaiters in the middle of the rack on each side of the pinion housing, and to replace them the whole assembly has to be stripped, refitted and reset by a garage.
The rack may be filled with either oil or grease. Check your car handbook for the correct grade of lubricant.
Preparing to remove the gaiter
Loosen the front wheel nuts, jack up the front of the car and support it on
stands. Apply the handbrake and chock both rear wheels. Put rear-wheel-drive cars in bottom
Slide the gaiter off the track rod. Remove the outer screw clip to use on the new gaiter. If left and right gaiters are different, remember which is which.
Cleaning, inspecting and replacing gaiters
Carefully inspect the track-rod inner ball joint, to make sure that grit has not penetrated the gaiter and damaged the joint.
Wipe away any dirty grease and replace it with fresh grease.
The car handbook or a service manual will tell you the grade of grease or oil, and how much to use (oil should be replaced later, when the new gaiters are fitted).
Check the joint for wear by pushing and pulling it. If there is any play, or if the joint is damaged, fit the new gaiter and take the car to a garage as soon as possible for the rack to be replaced.
Make sure that the end of the rack housing and the track rod are perfectly clean, so that no dirt can get into the new gaiter.
If you are replacing both gaiters, and if there is a difference between the left and right ones, compare new and old gaiters to find which is which.
If you are reusing the old gaiter screw clips, see that they are sound, uncorroded and clean. Smear a little grease on the screw thread.
If you are fitting new gaiter clips, open the larger clip to the required size. Hang the clip on the rack housing - with the screw right way round.
Smear a little grease inside the larger end of the new gaiter to make it easier to pull on to the rack housing.
Slide the gaiter up the track rod and ease it on to the rack housing. Make sure that it is squarely in place.
Slide on the clip and move its screw around to the right position. Tighten the screw firmly, but not enough to pinch the rubber.
If you are replacing a wire clip with wire, wind it around the gaiter at least twice, and pull it tight before you twist the ends together. Avoid tightening so much that it cuts into the gaiter.
Slide the outer end of the gaiter into its right place, either a groove or a previously measured spot.
Fit the new outer clip, but before tightening it check that the gaiter is not twisted or misplaced by watching it as you or a helper turn the steering slowly from lock to lock.
If the rack is an oil-filled type, fill it with the recommended quantity and grade of oil.
Tighten the gaiter clip, with the screw correctly placed and not overtightened, to avoid damaging the rubber.
Screw on the track-rod ball-joint locknut (if any) and the ball joint itself, replacing it exactly as it was before (See
Refitting track rods and ball joints
). Reconnect the ball joint to the
As soon as you can, have the
checked by a garage or steering specialist.
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